Industries / Automotive & Manufacturing

Catch the Bearing Drift Before the Line Stops

Machine condition monitoring, OEE tracking and connected-fleet telemetry for tier-1/tier-2 automotive plants — vibration, spindle load and bearing temperature flagged ahead of failure, alongside GPS, trip and maintenance data for delivery and dealer-service vehicles, on one platform.

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Paper
is still how PPAP/APQP evidence and component traceability get assembled on many plant floors, reconstructed after the fact rather than captured at the point of manufacture
Source: IATF 16949 traceability practice
Calendar
-based PM schedules are the norm on CNC, press and moulding lines with no condition monitoring beyond an operator's ear
Source: Discrete-manufacturing maintenance practice
0 min
is the lead time our predictive-condition rule targets ahead of an ISO 10816 vibration alarm, built into the platform's machine-monitoring profile
Source: Barquecon machine-monitoring profile
The Business Challenge

A Plant Floor Running on an Operator's Ear

CNC, press, moulding and welding machines run with little more than a calendar-based PM schedule; quality data lives in paper SPC charts and disconnected spreadsheets; and component traceability — which machine, shift, tool and lot made a part — gets reconstructed from batch paperwork rather than captured live. With IATF 16949's next major revision pushing harder on digital traceability, and OEMs expecting MES/ERP data integration, that gap is becoming a certification risk, not just an efficiency one.

Unplanned Downtime

Bearing wear, spindle overcurrent and vibration drift surface as a stopped line, not an early warning.

Manual PPAP/APQP Evidence

Quality core-tools documentation is assembled by hand for every part-number change, ahead of every audit.

Traceability Reconstructed, Not Captured

Machine, shift, tool and lot context for a given part is pieced together after the fact from paper records.

No Visibility Into Captive Vehicles

Delivery trucks and dealer courtesy vehicles run on GPS at best, with no unified trip, fuel or maintenance record.

Automotive component manufacturing line
Platform Capability

The Same Engine That Runs a Plant Floor

The Barquecon platform puts every machine on one OEE dashboard, tracks energy per machine, and flags a bearing drifting toward failure before it fails — the same pattern a CNC, press or moulding plant runs on, paired with GPS and trip data for delivery and dealer-service fleets.

Machine Condition Monitoring

Vibration, spindle load, bearing temperature and energy tracked continuously across CNC, press and moulding lines.

Live OEE Dashboard

Availability, performance and quality on one floor-wide view, in place of thirty separate logbooks.

Connected Fleet Telemetry

GPS, trip, fuel and maintenance records for delivery and dealer-service vehicles, on the same platform.

Predictive Maintenance Alerts

ISO 10816 vibration-zone and trend rules flag a developing fault before it becomes downtime.

Book a pilot → Talk to our team →
Architecture

Two Legs, One Platform

A plant-floor leg for machine condition and quality, and a vehicle leg for connected-fleet telemetry — both riding the same telemetry pipeline.

Machine (CNC/Press/Mould)

Vibration, spindle load, bearing temp, energy

Modbus/OPC-UA Gateway

Reads the machine's native protocol

OEE & Predictive Rules

Downtime, ISO 10816 zones, trend projection

Work Order & Alert

Routed to ERP and the shop-floor team

Vehicle (Delivery/Dealer)

GPS/telematics module

GPS/MQTT Ingest

Connected-fleet backend

Live Map & Reports

Trip, fuel and maintenance

Both legs run on the same telemetry contract, so a plant's machine data and its vehicle fleet data land in one pipeline instead of two disconnected systems.

What's In the Kit

What a Deployment Includes

Core platform pieces run today; the items marked "We Build This" are the machine- and plant-specific integrations our engineers configure and build as part of your deployment.

Connected-Fleet Telemetry

GPS/telematics hardware and app stack for captive delivery and dealer-service vehicles.

We Build This
Machine-Monitor Device Profile

We engineer the vibration, spindle-load, bearing-temperature and energy profile for your specific machines.

OEE & Predictive-Condition Maths

Downtime Pareto, MTBF/MTTR and ISO 10816 trend-projection rules built into the platform.

We Build This
ERPNext Manufacturing & Quality

We build the BOM, work-order and Quality Inspection setup that gives you a traceability and PPAP/APQP evidence store.

We Build This
Alert → Work-Order Workflow

We build the automated routing of maintenance and quarantine tickets from a rule fire straight into your ERP.

We Build This
Shop-Floor & Service Apps

We build andon acknowledgement, downtime-reason entry and dealer-service work-order close-out apps for your team.

Integrations

Connects Into What You Already Run

The plant keeps its existing machines and test benches; the bundle integrates against them rather than replacing them.

MES / ERP Systems

Feed machine and quality telemetry into an existing MES/ERP rather than standing up a parallel system.

Workflow & Ticketing

Alerts and work orders routed into whatever your maintenance and quality teams already watch.

Dealer & Service Networks

Fleet trip and maintenance data shared with dealer-service or logistics teams already in place.

ROI

What This Platform Delivers

Concrete outcomes from putting a live signal on both the plant floor and the fleet.

Earlier

fault warning as vibration and load trends are watched continuously against ISO 10816 zones.

Live

fleet visibility — GPS, trip and maintenance records for every delivery and dealer-service vehicle.

Captured, Not Rebuilt

traceability evidence at the point of manufacture, instead of reconstructed from paper for every audit.

Directional outcomes based on what continuous machine and fleet monitoring make visible — we'll size the specific case against your plant and fleet during a pilot.

See It, Then Pilot It

Tell us about your plant and fleet and we'll shape a pilot around them.

Book a Pilot Talk to Our Team

Let's Work Together

Contact Us and We'll Help You

Whether you have a question, an idea, or a project in mind, our team is ready to assist you every step of the way.

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