The Barquecon platform turns paper shift logs and siloed PLCs into real-time OEE, downtime and predictive-maintenance signal, connecting to the controllers you already have on the floor.
When machine condition is only visible on a shift-end paper log, there's no way to act before the cost lands.
Paper/Excel shift logs and manual OEE math hide which machine, shift or cause is actually driving downtime.
A bearing or spindle fails, the line stops — and that's the first anyone hears of it.
Siemens/Mitsubishi/Delta/Schneider controllers hold the data, with no path onto a dashboard.
ISO 9001-style quality and compliance reviews are compiled by hand instead of logged automatically.
The layers Barquecon deploys and supports as part of your factory-floor rollout.
Vibration, spindle load, power draw and bearing temperature ingested through a Modbus/OPC-UA gateway, connecting to the controllers already running your lines.
Real-time OEE, downtime Pareto analysis, MTBF/MTTR tracking and condition-based predictive-maintenance scoring on one dashboard.
A central device registry with a no-code rule engine, so alerts and escalation logic are configured, not hand-coded.
Supervisor and operator views that work on the shop floor, on a tablet at the machine, or in the office.
As an engineering company, Barquecon builds these into your rollout — scoped and delivered as part of your deployment.
We connect downtime and maintenance events to your ERP for BOM, work-order and inventory workflows.
We configure the rule that turns a predictive-maintenance flag into an automatically created work order in your systems.
From the controllers already on your lines to a dashboard your supervisors act on.
We tap your existing PLCs and sensors over Modbus/OPC-UA — no rip-and-replace of controllers.
OEE, downtime and predictive-maintenance models run continuously, machine by machine.
Alerts and auto-generated work orders reach maintenance before a breakdown stops the line.
Directional outcomes based on what the platform already computes.
surprise breakdowns once drift is caught by a predictive alert instead of a failed part.
OEE once availability losses are visible per machine instead of buried in a shift report.
energy cost once idle draw and inefficient cycles are visible and can be trimmed.
We'll size the specific case against your machines and shift data during a pilot.
Tell us about your machines and we'll shape a pilot around them.
Compliance-related capabilities are designed to help you meet applicable regulatory and quality-system requirements; Barquecon does not certify or guarantee regulatory compliance.