Industries / Factory & Manufacturing

Catch the Failure Before the Breakdown

The Barquecon platform turns paper shift logs and siloed PLCs into real-time OEE, downtime and predictive-maintenance signal, connecting to the controllers you already have on the floor.

For CNC/machining shops, packaging lines & auto-ancillary plants running 20–200 machines across 1–5 sites

The Challenge

When machine condition is only visible on a shift-end paper log, there's no way to act before the cost lands.

No Real-Time OEE

Paper/Excel shift logs and manual OEE math hide which machine, shift or cause is actually driving downtime.

Reactive Maintenance

A bearing or spindle fails, the line stops — and that's the first anyone hears of it.

Data Trapped in the PLC

Siemens/Mitsubishi/Delta/Schneider controllers hold the data, with no path onto a dashboard.

Paper Audit Trails

ISO 9001-style quality and compliance reviews are compiled by hand instead of logged automatically.

What You Get

The layers Barquecon deploys and supports as part of your factory-floor rollout.

IoT / Edge
Machine Signal Capture

Vibration, spindle load, power draw and bearing temperature ingested through a Modbus/OPC-UA gateway, connecting to the controllers already running your lines.

BI / Analytics
OEE, Downtime & Predictive Maintenance

Real-time OEE, downtime Pareto analysis, MTBF/MTTR tracking and condition-based predictive-maintenance scoring on one dashboard.

Core Platform
Device Registry, Rules & Notifications

A central device registry with a no-code rule engine, so alerts and escalation logic are configured, not hand-coded.

Access
Shop-Floor Dashboards

Supervisor and operator views that work on the shop floor, on a tablet at the machine, or in the office.

What We Build for You

As an engineering company, Barquecon builds these into your rollout — scoped and delivered as part of your deployment.

ERP Integration
Work Orders & Inventory

We connect downtime and maintenance events to your ERP for BOM, work-order and inventory workflows.

Workflow
Alert-to-Work-Order Automation

We configure the rule that turns a predictive-maintenance flag into an automatically created work order in your systems.

How It Works

From the controllers already on your lines to a dashboard your supervisors act on.

1
Connect

We tap your existing PLCs and sensors over Modbus/OPC-UA — no rip-and-replace of controllers.

2
Analyze

OEE, downtime and predictive-maintenance models run continuously, machine by machine.

3
Act

Alerts and auto-generated work orders reach maintenance before a breakdown stops the line.

ROI Framing

Directional outcomes based on what the platform already computes.

Fewer

surprise breakdowns once drift is caught by a predictive alert instead of a failed part.

Higher

OEE once availability losses are visible per machine instead of buried in a shift report.

Lower

energy cost once idle draw and inefficient cycles are visible and can be trimmed.

We'll size the specific case against your machines and shift data during a pilot.

Ready to Put Your Machines on One Dashboard?

Tell us about your machines and we'll shape a pilot around them.

Compliance-related capabilities are designed to help you meet applicable regulatory and quality-system requirements; Barquecon does not certify or guarantee regulatory compliance.

Let's Work Together

Contact Us and We'll Help You

Whether you have a question, an idea, or a project in mind, our team is ready to assist you every step of the way.